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Evidence Guide: AURVTN020 - Remove and replace major welded panels on vehicles

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURVTN020 - Remove and replace major welded panels on vehicles

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to replace major welded panels

  1. Job requirements are determined from workplace instructions
  2. Vehicle specifications and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures are sourced and checked against workplace instructions
  3. Hazards associated with the work are identified and risks are managed
  4. Tools and equipment are selected and checked for serviceability
  5. Work is planned to identify methods, minimise waste, and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Vehicle specifications and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures are sourced and checked against workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to identify methods, minimise waste, and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove welded panels

  1. Major welded panels and sections are removed according to OEM or authorised agency’s approved methods and safety and environmental requirements
  2. Spot welds are drilled out using recommended drill bit and drill diameters
  3. Assistance is sought from authorised personnel where removal of welded panels and sections disturbs vehicle trim or electrical, mechanical or air conditioning systems
Major welded panels and sections are removed according to OEM or authorised agency’s approved methods and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Spot welds are drilled out using recommended drill bit and drill diameters

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assistance is sought from authorised personnel where removal of welded panels and sections disturbs vehicle trim or electrical, mechanical or air conditioning systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Replace and align welded panels

  1. Panel sections are replaced, aligned and welded using approved OEM or authorised agency’s methods and procedures
  2. Replacement, alignment and welding of panel section are carried out to pre-paint condition
Panel sections are replaced, aligned and welded using approved OEM or authorised agency’s methods and procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Replacement, alignment and welding of panel section are carried out to pre-paint condition

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panels are presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panels are presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to replace major welded panels

  1. Job requirements are determined from workplace instructions
  2. Vehicle specifications and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures are sourced and checked against workplace instructions
  3. Hazards associated with the work are identified and risks are managed
  4. Tools and equipment are selected and checked for serviceability
  5. Work is planned to identify methods, minimise waste, and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Vehicle specifications and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures are sourced and checked against workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to identify methods, minimise waste, and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove welded panels

  1. Major welded panels and sections are removed according to OEM or authorised agency’s approved methods and safety and environmental requirements
  2. Spot welds are drilled out using recommended drill bit and drill diameters
  3. Assistance is sought from authorised personnel where removal of welded panels and sections disturbs vehicle trim or electrical, mechanical or air conditioning systems
Major welded panels and sections are removed according to OEM or authorised agency’s approved methods and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Spot welds are drilled out using recommended drill bit and drill diameters

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assistance is sought from authorised personnel where removal of welded panels and sections disturbs vehicle trim or electrical, mechanical or air conditioning systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Replace and align welded panels

  1. Panel sections are replaced, aligned and welded using approved OEM or authorised agency’s methods and procedures
  2. Replacement, alignment and welding of panel section are carried out to pre-paint condition
Panel sections are replaced, aligned and welded using approved OEM or authorised agency’s methods and procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Replacement, alignment and welding of panel section are carried out to pre-paint condition

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panels are presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panels are presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to replace major welded panels

1.1 Job requirements are determined from workplace instructions

1.2 Vehicle specifications and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures are sourced and checked against workplace instructions

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools and equipment are selected and checked for serviceability

1.5 Work is planned to identify methods, minimise waste, and use time efficiently

2. Remove welded panels

2.1 Major welded panels and sections are removed according to OEM or authorised agency’s approved methods and safety and environmental requirements

2.2 Spot welds are drilled out using recommended drill bit and drill diameters

2.3 Assistance is sought from authorised personnel where removal of welded panels and sections disturbs vehicle trim or electrical, mechanical or air conditioning systems

3. Replace and align welded panels

3.1 Panel sections are replaced, aligned and welded using approved OEM or authorised agency’s methods and procedures

3.2 Replacement, alignment and welding of panel section are carried out to pre-paint condition

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panels are presented ready for painting

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to replace major welded panels

1.1 Job requirements are determined from workplace instructions

1.2 Vehicle specifications and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures are sourced and checked against workplace instructions

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools and equipment are selected and checked for serviceability

1.5 Work is planned to identify methods, minimise waste, and use time efficiently

2. Remove welded panels

2.1 Major welded panels and sections are removed according to OEM or authorised agency’s approved methods and safety and environmental requirements

2.2 Spot welds are drilled out using recommended drill bit and drill diameters

2.3 Assistance is sought from authorised personnel where removal of welded panels and sections disturbs vehicle trim or electrical, mechanical or air conditioning systems

3. Replace and align welded panels

3.1 Panel sections are replaced, aligned and welded using approved OEM or authorised agency’s methods and procedures

3.2 Replacement, alignment and welding of panel section are carried out to pre-paint condition

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panels are presented ready for painting

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

remove and replace major welded panels on three different vehicles, where each replacement must involve three of the following:

quarter panel

turret

side panel

beaver panel

outer wheel house or similar non-structural panel

during above work, conduct welding according to specifications of original equipment manufacturer (OEM) or authorised agency.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to removing and replacing major welded panels on vehicles, including procedures for:

selecting and using personal protective equipment (PPE)

manually handling vehicle panels

using tools and equipment when welding panels

environmental requirements, including procedures for trapping, storing and disposing of waste materials

OEM or authorised agency vehicle specifications

major welded panel replacement procedures and techniques

repair and alignment methods and techniques, including:

use of tools and equipment, including tagging methods as required

approved welding processes

types and location of high strength steel (HSS)

procedures for protecting vehicle and components when replacing panels

procedures for final inspection of welded panel sections.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Tools and equipment mustinclude:

personal protective equipment (PPE)

universal measuring system

hand and power tools and equipment

approved heating equipment of OEM or authorised agency, as required

approved welding equipment of OEM or authorised agency.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

manually handling vehicle panels

using tools and equipment when welding panels

environmental requirements, including procedures for trapping, storing and disposing of waste materials.